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A SIMPLE GUIDE TO SETTING UP AN IOM BOAT - By Peter Sutton

The following is a simple guide to attaching a rig to the boat and then making the necessary adjustments to achieve a good basic set-up which will allow the boat to sail reasonably well. It isn’t a comprehensive set of instructions and although they have been researched from several sources including Graham Bantock of SAILSetc, Brad Gibson of BG Sails, Lester Gilbert’s Radio Sailing, the TS3 Instruction Manual and Yacht Design Explained by Steve Killing and Douglas Hunter, plus my own experiences you should experiment, read further on the subject and discuss the various issues with other skippers in order to further your knowledge and refine the way you set up and tune your boat for maximum performance in your hands.

First – attaching the rig to the boat:


1. Keep the jib sail attached to the mast whilst the sails are stored off the boat, then provided you don’t slacken the backstay or forestay you will preserve the settings you have used for next time.

2. Fit the fin, complete with ballast, to the boat and place the boat in a stand (be careful it doesn’t blow over in the breeze) or lay it on the ground.

3. Take the rig from its box or bag holding the mast and the jib boom to keep control of both sails so that they don’t flap in the breeze. Allowing the sails to flap uncontrollably could crease them badly.

4. Place the mast heel in the mast tube making sure it is properly located.

5. Locate the mast in the mast gate in the deck of the boat where there is one and let it rest against the ram.

6. Check that the headsail leech line and forestay are not twisted and then attach the head sail swivel to the deck eye.

7. Attach the backstay to the hook or eye at the stern of the boat.

8. Attach the side stays to the appropriate deck eyes- I suggest that the lower part of the bottle screw is attached permanently to the deck eye and a ‘Nyloc’ self locking nut is used on the top part of the locking screw to set the tension and position of the bottle screw. This way once a setting is achieved the rig can be detached from the boat, leaving the locking nuts undisturbed, so the same setting can be used again next time. It is essential that the side stays are evenly tensioned so that the mast is upright in the boat and not pulled or bent to one side or the other; this can be verified by ensuring the sails have the same amount of twist on both tacks, or by checking that the main boom has the same of amount of lift against the kicker/vang on each tack when in the running or fully out position. The boom will have more movement on the side the mast is bent/tilted towards. This can be rectified by loosening the bottle screw on that side and/or tightening the other side. The side stays should usually be looser in light airs and tighter in strong winds.

9. Attach the sheets to the main and jib booms.

10. Tighten the downhaul on the jib sail and main sail just enough to remove any wrinkles or bubbles in the luff of each sail. For very light airs the downhauls should be left slightly slack allowing the sails to drop easily into their designed shape.

11. Adjust the mast ram to the correct position, i.e. so that it supports the mast and pushes the desired amount of fullness into the bottom of the sail – you may need to come back to the ram later when doing the fine tune and adjustment. Usually you will want less ram in light airs in order to flatten the mainsail.

12. When dismantling your boat at the end of the day simply reverse this procedure and remember to take all of the tension out of the rig by slackening off both down hauls and most importantly the kicker/vang. Failure to do this will have the sails stored under tension with the strong likelihood that they will become distorted and pulled out of shape.



Now that you’ve got the rig safely on the boat you need to set the camber in the foot of each sail, the amount each boom is out from the centre at the close hauled position and the amount of twist in each sail.


1. The main boom should be about 10mm (+ or- 5mm) from the centre of the sheeting post at the close hauled position.

2. The end of the jib boom should be about 55mm away from the mast at the close hauled position (+ or – 5mm).

3. The gap measured at the centre of the boom to the foot of the sail should be about 20mm for both the jib sail and main sail (+ or - 5mm).

4. Set the twist in the sails: Hold the main boom on the centre line of the boat with the kicker/vang lightly loaded as it would be with the wind blowing, and adjust the kicker/vang so the gap between the mainsail leech and the backstay at the mid batten position measures between 35mm and 50mm. In flat water and steady winds the lower measurement (less twist) can be used (35mm). As the wind becomes more gusty and/or the water rougher the amount of twist should be increased. Try setting the gap at 40mm for a start and see how the boat sails. If in doubt set more rather than less twist but not so much that the top of the sail is visibly twisting off so much that air is spilled, although this may be a useful ploy if the boat starts to become over powered.

5. Set the gap between the mid point of the jib sail leech and the leech line to 20mm to 30mm, less in flat water and steady breeze, more in choppy water or gusty winds. It is important that when viewing the sails from behind the boat the leeches of both sails look even with a similar degree of twist.

6. Alternatively you can set twist in the following way; stand behind the boat with the sails in the close hauled position and a slight breeze in the sails, and line up the backstay with the centre of the mast. Set the kicker/vang so that you can just see; the outside of the bottom sail batten, the end of the middle batten and the inside of the top batten. Then set the jib sail twist to match the main when viewed from behind.

7. Yet another way of setting twist is to have the top batten on the mainsail parallel to the main boom, then set the jib to match.

8. Finally you can do it this way; set the twist in the jib by setting the distance between the middle of the jib sail leech and the leech line to 20mm to 30mm. Then set the main sail to match.



There are a few other things you should know about which affect the way a boat sails and handles.


1. Bulb Cant. This is the amount the nose of the lead ballast is tilted upwards in order to minimise drag and it is generally agreed that about 2 degrees is right. If your boat designer recommends something different then go with that. The amount of cant can be set by inserting shims such as flattened crimps between the bottom of the fin and the bulb.

2. Mast Rake. The position of the mast is usually determined and fixed by the designer but the amount the mast is raked back is also very important because it is the primary factor governing the ‘balance’ of the boat and the amount of weather helm/lee helm it displays. The more the mast is raked back then the more the boat will tend to turn up into the wind, this is called ‘weather helm’. If the mast is not raked back far enough then the boat will fall off or bear away from the wind, this is called ‘lee helm’. A certain amount of weather helm is usually considered desirable because it means that when small amounts (no more than 5 degrees) of corrective rudder are used it produces lift in the same direction as the fin – to windward. Lee helm means that corrective rudder increases the load on the fin and consequently the leeway. Initially set the mast rake by adjusting the forestay and backstay without the side stays attached and without bending the mast until the desired degree of rake is achieved; as a rough guide you can apply the following: Rig No.1, – 1degree to 2 degrees of rake; Rig No.2, – 2 degrees of rake; Rig No.3, - 4 degrees of rake. Finish rigging the boat, set it on a close hauled course to windward and observe how it sails; if she bears off, falling away from the wind, then the mast needs to be raked further back. If she turns strongly up into the wind and the sails flap (luff) then the mast needs less rake, if she sails steadily to windward without showing any signs of weather or lee helm then the boat is ‘balanced’ and will be easy to steer and sail, however she is probably not travelling to windward at her optimum speed. For this the boat needs to display a small amount of weather helm, so the mast will need to be raked back just a little more. You need to establish mast rake for each of the 3 suits of sails allowed - probably one mast position for each (possibly 2 for the top rig) - once these positions are established make a note of them, and it will help if you don’t disturb the forestay and backstay bowsies when de-rigging, so you can easily reproduce the settings each time you sail. Minor adjustments to the balance of the boat can be made to account for stronger or lighter winds by changing the twist in the sails and the relative sheeting angle of the main and jib (see Graham Bantock below).

3. Mast pre-bend and mast bend. Masts usually have a certain amount of permanent forward bend put in them so that when the mast is pulled into the correct shape to set the main sail by using the forestay, backstay and side stays far greater tension is put into the backstay and forestay than could be achieved with a straight mast. High tension in the forestay prevents it flapping in a breeze and allows the boat to point higher (pointing high means the boat will sail very close to the wind when on a beat to windward). The bend in the mast rigged and fitted to the boat should match the curve in the luff of the main sail and allow the sail to set properly, fall easily into its designed shape and be able to change from tack to tack without having to ‘climb over the mast’ unduly. The bend in the mast is controlled by the forestay, backstay, side stays, spreaders and the mast ram. The side stays will have more effect on mast bend if the side stay anchor points on the boat are set well aft of the mast and tension here will be transferred to the forestay to good effect. This also reduces the need for pre-bend in the mast. The ram is used to control the bend in the lower part of the mast and to push fullness into the lower part of the mainsail. Follow the directions of your sail maker as regards mast pre-bend; some sail makers cut their sails for straight masts, some require a small amount of pre- bend and others specify a quite significant amount of pre-bend. The part of the mast in which the bend is set will also vary according to the sails used. The No.1 rig will require more pre-bend than the No.2 rig and the No.3 rig requires the least amount of pre-bend. This is because the shorter masts of the 2 and 3 rigs are inherently much stiffer than the mast of the No.1 rig, so sufficient tension can be achieved in the forestay and backstay with less or even no pre-bend at all.



The end result of all this setting-up and tuning is a boat that is well ‘balanced’ and sails the way that you want it to. When sailing close hauled to windward a well balanced boat will hold its course without the skipper constantly having to apply large amounts of rudder to correct it although most skippers seem to prefer a boat that exhibits a certain amount of weather helm; i.e. the boat will tend to turn itself slowly up into the wind. Lee helm, a boat that falls off or away from the wind, is generally to be avoided. Basic boat balancing is usually done by raking the mast backward or forward for each rig as required. See 2 above. However, sail setting also affects the amount of lee helm/weather helm experienced by your boat; for example letting the jib out and bringing the main sail in will cause the boat to turn into the wind. Sheeting the jib sail in and letting the mainsail out will cause the boat to bear off more. These tuning tweaks can be used if the boat is slightly under or over sailed to correct it without changing the whole rig or the amount of mast rake.

It is important that the ties securing the luff of the mainsail to the mast are not too tight. A good way to achieve this is to ensure that a 2mm drill bit can be inserted between the luff of the sail and the mast when the sail is pulled tight against the tie.

The sheeting radius is the distance from the boom pivot point to the sheet fairlead. The sheeting radius of the jib boom should be about 10% more than that of the main boom. This is because at close hauled the jib is further out than the main, thus to maintain the balance between jib and main the jib should travel in and out more slowly than the main. Most IOM’s have a main boom sheeting radius of about 200mm and in this case the jib boom sheeting radius would need to be about 220mm.

The jib boom pivot point should be in the region of 20% - 25% back from the front of the jib boom. This helps to achieve high forestay tension as the tension from the back stay and side stays feeds into the jib. More tension in the forestay also helps to maintain tension in the leech of the jib sail preventing the jib boom lifting too much in strong winds, although some people maintain that a certain amount of lifting is desirable as the wind gusts up.
Graham Bantock makes the following observations on IOM boat tuning on Lester Gilberts excellent web site
www.onemetre.net


“For any given hull/rig combination …… the degree of weather helm is dictated by three basic factors:

  • mast rake/mast position

  • relative twist in main and jib

  • relative sheeting angle of main and jib


with the minor factors:

  • relative camber of main and jib

  • relative shape of main and jib


He goes on to say:

‘There is a fairly small range of successful pairings of twist and sheeting angle. The sheeting angle ranges are covered by the range 8 to 15 degrees for the jib, and 2 to 8 degrees for the main. Keep the twist in the sails so they look much the same from astern. Use mast rake/mast position and relative sheet angle to tune the balance. Use sail camber primarily as a throttle – fairly flat in very light airs, fuller as wind speed increases up to the point where you need to keep the boat more upright for best speed and pointing when you flatten sharply. Camber can also be used to adjust the helm of the boat. Experiment.’

Sails can be flattened to some degree by using the outhaul adjustment at the end of the boom. The mainsail can also be flattened by increasing the tension in the backstay. Look at the top seam in the mainsail as you increase the tension in the backstay and you will see the point at which it begins to flatten off. Easing the pressure exerted by the ram on the lower part of the mast will cause it to bend forward and allow the bottom of the sail to flatten off slightly, but be careful not to relax the pressure on the ram so much that it is no longer controlling the mast so allowing it to bend forward under pressure from the wind, because this will change the sail settings.

SHEETING ANGLES

The following extract from Lester Gilbert’s web site is interesting. These observations were made following wind tunnel tests on an IOM boat.

“There are big changes in the ratio of drive to heel at the lowest wind speed, while the ratio flattens out for the highest wind speed. Nevertheless, the best ratio of drive to heel is found with a freely sheeted main (8 degrees) and a freely sheeted jib (16 degrees) at low and high wind speeds, but something interesting has popped up for medium wind – a second peak in the drive to heel ratio with the main at 2 degrees and the jib at 12 degrees. Isn’t that curious – these are my ‘normal’ sheeting angles.

What can we conclude? The drive to heel ratio is most sensitive to sheeting angles at lower wind speed, and this sensitivity decreases greatly as the wind picks up. I guess this is good news, since I am not sure that the drive to heel ratio matters much at lower wind speeds – the boat isn’t heeled too much, and we want to maximise drive, not optimise it or balance it against heeling.

So at lower wind speeds, sheet the main tightly, and have the jib a little free to obtain maximum lift. As wind picks up, keep the main tight and ease the jib just a little more.

Remember – we’re just looking at lift and drag here. These conclusions may not be that helpful if you need to point, for example, or if you need to maintain drive and momentum through chop, different sheeting will undoubtedly be needed. And remember that these values were obtained with ‘nominal’ twist in jib and main. In fact for lower wind speeds, main and jib twist was quite low to my eye, and as higher wind speeds were tested, jib twist increased some, but main twist increase dramatically.”

I highlighted the final paragraph because I think it is important, as Lester says twist wasn’t properly set and this was in a wind tunnel with no waves to drive the boat through and shake the wind out of the sails. My own fairly limited experience suggests that the main may need to be more than 2 degrees out at close hauled, especially if twist is moderate.

 
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